From Bulk Materials to Micron-Sized Particles
At our testing and pilot-scale processing center, we turn material processing challenges into validated technological solutions. Our technologies enable us to process even the most demanding materials, including those characterized by high hardness, abrasiveness, or stringent particle size distribution requirements.
What Sets Us Apart
Comprehensive Processing Capabilitie
We cover the entire processing chain, from crushing large feed materials to micronizing them into ultra-fine particles in the micrometer range.
Technologies for Challenging Materials
Our equipment is designed to process hard, abrasive, and otherwise difficult-to-handle materials that often exceed the capabilities of conventional technologies.
Precise Particle Size Control
We can accurately tailor particle size distributions to meet the specific requirements of individual applications and customer specifications.
Development Backed by Practical Validation
By integrating development, testing, and pilot-scale verification within a single technological environment, we significantly accelerate the journey from concept to implementation.
Ready for Industrial Deployment
Our testing and process validation activities provide a reliable foundation for successful industrial implementation and scale-up.
Our Technologies
Jet milling is one of the most advanced particle size reduction technologies available today. It enables the production of extremely fine particle fractions while significantly increasing the specific surface area of the material, a key factor in many industrial applications.
Inside the milling chamber, particles are accelerated by compressed air introduced at supersonic velocity through specially designed nozzles. The process contains no moving grinding components. Size reduction occurs through high-energy particle-to-particle collisions and interactions with the chamber walls.
The result is an ultra-fine product with a precisely controlled particle size distribution, minimal contamination risk, and exceptional processing quality. This technology is particularly suitable for high-value materials and applications requiring outstanding precision and consistency.
Ultrafine Classification
For the precise classification of fine materials, we utilize an air classifier capable of efficiently separating particles smaller than a few millimeters.
By accurately adjusting operating parameters, we can define the desired cut size and obtain fractions that meet specific customer or process requirements. The technology delivers excellent precision, repeatability, and efficiency when processing materials that are too fine for conventional mechanical screening methods.
Homogeneous Blending
The same processing equipment can also be utilized as a highly efficient blending unit. Controlled airflow ensures intensive and uniform mixing of individual components without unwanted segregation or agglomeration.
This technology enables homogeneous blending of fractions from the same material as well as mixtures of materials with different physical properties. The result is a highly uniform blend with consistent composition throughout the entire volume, providing a reliable basis for subsequent manufacturing and processing operations.
Crushing
When micronization is not required, or when materials must be prepared for further processing, we employ crushing technology designed for efficient particle size reduction.
Our equipment can handle large feed materials as well as extremely hard and abrasive substances that are often challenging for conventional crushing systems. The final particle size can be adjusted according to the requirements of subsequent processes, whether milling, classification, blending, or other technological operations.
Crushing is often the first step in the process, creating the optimal feed material for subsequent milling, classification, or blending operations and ensuring efficient downstream processing.